This is a semi-automatic line for the production of water-dispersion paints and finishing materials a new generation (80 types in total) with automatic loading of liquid components and an automated packaging system for finished paint.
Our dissolvers PLT-L, PLT-0.75, PLT-1.5, PLT-1.5M, PLT-2.2 and PLT-2.2 EURO are universal mixers for the production of all 80 types of coatings (paints, varnishes, primers, fillers, decorative mixtures, etc.).
Unlike other offerings on the market, our dissolvers:
- Cheap - the cost of our dissolvers is several times cheaper than standard ones.
- Versatile - on them, with the help of interchangeable screws and cutters, you can prepare both light compositions (soils, texture coatings, primers, etc.) and heavy mixtures (putty, paste coat, etc.)
- Compact - mounted on a small area (from 1 sq.m to 3 sq.m), can be used directly at the construction site.
- Adapted for the work of one operator with several units at the same time (thanks to the remote control panel, connection to a computer, timer, etc.)
Dissolvers
Dissolver “PLT-L”
(0.7 kW 220/50) - for small experimental volumes and tinting of finished compositions from 1 to 5 kg. Drive mechanism Bosch. Smooth adjustment of cutter rotation (2 gears: 200-850 and 600-2500 rpm). It consists of a holder stand, an engine, a device for smoothly changing engine speed, two types of cutters. Additionally, it can be equipped with a cabinet.
Dissolver “PLT – 0.75”
(0.75 kW 220/50) - universal installation for the production of paints and varnishes. The electronic control unit (Japan) provides smooth start-up and shutdown of the engine, simple and reliable management engine speed, automatically increases the torque, protects the engine from overloads, one cutter
Dissolver “PLT – 1.5”
(1.5 kW 220/50) - a fairly powerful unit with increased productivity. In addition to the listed functions of the dissolver PLT 0.75, it is equipped with a weighing platform with an electronic display panel, a ramp, one cutter.
Dissolver “PLT – 1,5M”
(1.5 kW 220/50) - in addition to the options of the PLT-1.5 dissolver, it is equipped with an electronic display of technical regulations, one cutter.
Dissolver “PLT – 2.2”
(2.2 kW 220/50) - this is the most powerful unit we produce with maximum performance, the most rational device in terms of price - quality. It is completed with a weighing platform with an electronic display board, a ramp, an electronic display board for technical regulations, one cutter.
Dissolver “PLT – 2,2 EURO”
(2.2 kW 3800/50) is a high-tech dissolver. In addition to the options of the dissolver, “PLT-2.2” has a hydraulic drive, wheels for moving around the workshop, a control unit with a remote control, communication with a PC, timers, clocks, one cutter.
From April 2018, all our dissolvers can also be ordered in the “NEXT” version.
Main features of NEXT series dissolvers:
- protective cover
- monolithic control panel
- LCD screen with touch screen control
- clock, timer
- the ability to display and calculate recipes and technological support on the screen
Specifications.
PLT-L |
PMT - 0.75 |
PLT-1.5 |
PMT- 2.2 |
PMT - EUR 2.2 |
|
| Installation size, m | 330x360x710 | 730x680x1700 | 730x680x1700 | 730x680x1700 | 1600x850x2020 |
| power, kWt | 0,7 | 0,75 | 1,5 | 2,2 | 2,2 |
| Capacity kg/h heavy trains light mixtures |
|||||
| Power supply V/Hz | 220/50 | 220/50 | 220/50 | 220/50 | 380/50 |
| Weight, kg | 11 | 87 | 96 | 100 | 300 |
Systems for filling paint and dosing liquid raw materials manufactured by PLT SYSTEM LLC
For dosing paint components during its preparation and packaging of the finished product in containers, our mini-factories use the following systems:
1. The paint filling and liquid raw material supply unit is the most economical and simple system using a manual rotary dispenser.
2. The pneumatic pump system is more convenient to use, as it uses a pneumatic pump and a special gun with a non-drip cut-off device.
3. Semi-automatic pneumatic system is the most rational device according to the price-quality system. It does not have wear parts, it is rebuilt for different viscosities of coatings.
4. The automatic two-channel pneumatic system is the most convenient in operation, as it has automatic dose cut-off and two independent channels - one for dosing paint components, the other for packaging the finished product.
The unit for filling paint and dosing liquid raw materials is designed to automate the filling of water-based paints into bucket containers (from a plastic bowl) with manual cut-off of the dose, as well as pumping liquid raw materials for the production of paintwork materials from a container with raw materials into a plastic bowl for paint preparation.
The principle of operation of the system is to supply the components of the paint from the barrel to the bowl for the preparation of paint and packaging of the finished product under the action of a rotary dispenser.
The system includes:
- plastic bowl;
- rotary dispenser;
- scales;
- trolley - tipper for barrels.
Specifications:
Plastic bowl 200 l;
Works with metal barrels up to 215 liters when dosing liquid components of paintwork materials;
Dosing range, l……………………………………………..…………….……….1 – 50;
Practically realized dosing accuracy, g……………………………………… 10;
Outlet diameter ……………………………………………………………………….……….1/2;
Productivity - 5 liters per 20 revolutions;
The rotary dispenser is made of plastic;
Antistatic body.
2. Pump pneumatic system
The pneumatic pump system is designed to automate the filling of water-based paints into bucket containers (from a plastic bowl) with semi-automatic cut-off of the dose, as well as to pump liquid raw materials for the production of paintwork materials from a container with raw materials into a bowl for paint preparation.
The system includes:
- pumping device;
- packing unit;
– device for non-drip cut-off of paint;
- cabinet;
– tare scales;
- plastic bowl.
Specifications:
Working environment - water-based paints and components of low and medium viscosity paintwork materials;
3. Semi-automatic pneumatic system
The semi-automatic pneumatic system for dosing liquid raw materials and filling the paint is designed to automate the filling of water-based paints into bucket containers (from the working tank) with semi-automatic cut-off of the dose, as well as for vacuum pumping of liquid raw materials for the production of paintwork materials from the container with raw materials through the working tank into the bowl for making paint.
The principle of operation of the equipment is as follows. For the preparation of paint, liquid raw materials are fed into the working tank under vacuum. Then a measured dose of liquid raw materials flows into the paint preparation tank under the action of excess pressure. The operation is repeated until all liquid products are in the paint preparation tank. To fill the finished product into containers, the prepared paint is fed into the working tank. From the working tank, the product enters the container under the action of excess pressure (the value of which depends on the viscosity of the paint) created by the pressure regulator.
The system includes:
- Remote Control;
– packing unit (semi-automatic);
- cabinet;
- scales.
Specifications:
Working environment - water-based paints and components of low and medium viscosity paintwork materials;
Pressure at the compressor outlet (adjusted by the pressure reducer on the compressor and controlled by the pressure gauge on the compressor), MPa (bar) …………………………………………………………………………. .0.6 (6);
The pressure in the PP is adjusted by a filter-pressure regulator and is controlled by the pressure gauge of the regulator. The pressure value in the PP is selected experimentally and, depending on the viscosity of the packaged product and the volume of the container, varies from 0.2 to 1.0 kgf/cm2.
Practically realized dosing accuracy, g……………………………………. 5.
Structural parameters:
filling lines……………….……..………………………………………………………………19;
PP replenishment lines and drain lines………………………………………………………….26;
- internal diameter of a replaceable drain tip, mm:….…….…..……….6, 12, 15;
(selected experimentally and varies depending on the viscosity of the liquid and the volume of the container).
Automatic pneumatic system for filling paint and other types of liquids with an electronic control unit with dose cut-off by time.
The principle of operation of the system is to supply paint components from a barrel to a bowl for preparing paint and packaging the finished product using a pump device.
The system includes:
– working tank (vacuum bowl made of of stainless steel 200l);
- Remote Control;
- packing unit (automatic machine);
- cabinet;
Specifications:
Working environment - water-based paints and components of low and medium viscosity paintwork materials;
Pressure at the compressor outlet (adjusted by the pressure reducer on the compressor and controlled by the pressure gauge on the compressor), MPa (bar) …………………………………………………………………………… ..0.6-0.8(6-8);
Maximum air consumption, m3/h……………………………………………………………6;
Dosing range, l……………………………………………..…………….…….0.1 – 50;
Practically implemented dosing accuracy, g……………………………..…… …….5;
Outlet diameter ………………………………………………………………………..……..1/2;
Productivity of the pump device…………………………………………….48l/min.
The automatic two-channel pneumatic system is designed to automate the operations of filling water-based paints into bucket containers (via the first channel from the working tank) with automatic dose cut-off, as well as for vacuum pumping of liquid raw materials for the production of paintwork materials from a container with raw materials into a bowl for paint preparation (according to the second channel - using a measuring container).
The principle of operation of the equipment is as follows. For the preparation of paint, liquid raw materials are fed into a measuring container under vacuum. Then a measured dose of liquid raw materials flows into the paint preparation tank under the action of excess pressure. The operation is repeated until all liquid products are in the paint preparation tank. To fill the finished product into containers, the prepared paint is fed into the working tank. From the working tank, the product enters the container under the action of excess pressure (the value of which depends on the viscosity of the paint) created by the pressure regulator.
The dose is cut off automatically.
The system includes:
– working tank (vacuum bowl made of stainless steel 200l);
– measured capacity (30l);
– control panel;
- packing unit (automatic machine);
- Desktop;
– weighing platform for measuring capacity;
- compressor;
- tare scales.
System Specifications
Working environment - water-based paints and components of low and medium viscosity paintwork materials;
Pressure at the compressor outlet (adjusted by the pressure reducer on the compressor and controlled by the pressure gauge on the compressor), MPa (bar) …………………………………………………………………………… …………………….0.6 (6);
Maximum air consumption, m3/h…………………………………………….…………………….6;
UU supply pressure (adjusted by the filter-pressure regulator according to the pressure gauge on the regulator), MPa……………………………………….……………………………………………0, 14 10%
The pressure p1 in the PP is adjusted by the adjuster Zd1 (Fig. 1) and is controlled by the pressure gauge M.
The value of pressure p1 is selected experimentally and, depending on the viscosity of the paint and the volume of the container, varies from 0.2 to 0.8 kgf/cm2.
Dosing range, l……………………………………………..…………….…….1 – 50;
Dosing accuracy, g……………………………………………………………………… 5;
Structural parameters:
- inner diameter of hydraulic lines, mm:
lines for pouring paint into containers……..……………………………………………………..……….19;
PP loading lines……………………………………………………………………….…….26;
- inner diameter of replaceable drain tip CH, mm:….…….…..….6, 12, 15;
(selected experimentally and varies depending on the viscosity of the paint and the volume of the container);
– automatic dose cutoff;
- the first channel - packaging of paint using a working tank (vacuum bowl 200l);
- the second channel - dosing of raw materials using a measuring container (30l).
Mini-factories are completed with packages of technological maps, which include a description of the properties of these types of coatings, chemical composition and technological solution for cooking. The technological map is compiled in such a way that even an unprepared worker can produce a quality product the first time, carefully following the cooking instructions contained in the technological map. In total, 80 technological cards for 80 types of paintwork materials are provided (see the list of paintwork materials).
pump action automatic system filling and dosing of liquids (APSF) is an innovative development, the main advantage of which is the absence of an intermediate tank - dosing occurs directly from the working capacity of the dissolver. Ultra-precise dosing and high pumping speed.
The system includes:
– diaphragm pump (special upgrade);
– damping capacitance;
- packing unit (automatic machine);
– pneumatic control device;
- Desktop;
- small weights.
Semi-automatic packaging system for viscous products (SFVP) such as putty and decorative plasters(basic equipment). Mobile high-performance plant (up to 1 ton per hour).
The system includes:
– Plastic bowl;
– Installation of SFVP.
Additionally:
- working cabinet;
- scales;
- fastening to the bowl;
– dispenser holder with adjustable height of product supply (depending on container).
Semi-automatic packaging system for highly viscous products (SFOVP) such as adhesives, plasters, mastics, etc. (basic equipment).
The system includes:
- installation of SFOVP.
Additionally:
- Desktop;
- frequency converter;
– electric drive lifting the dispenser or fastening to the bowl;
- scales;
– dispenser holder with adjustable product feed height (depending on container)
Bulk Component Supply System (SPSK)
Automatic system for unpacking and supplying bulk components (chalk, microcalcite, etc.)
- hopper volume from 50 to 250l (standard 200l -300kg)
Packing of powder paint into consumer containers (a box made of multilayer corrugated cardboard with an inner polyethylene bag-liner) is carried out on a special installation according to the following technological chain. The finished product after passing the sieve through the dispenser enters the packaging unit - a roller conveyor with electronic scales mounted in the middle part. Powder paint enters the box located on the scales, when the specified mass is reached, the dispenser automatically turns off. The filled box is conveyed from the scale to the packaging table, and the empty box is moved to the scale for filling. In the absence of a box on the scales, the supply of the finished product is automatically turned off. The regulation of the parameters of the packaging process is carried out from the control panel of the packaging unit. All the necessary information about the performance of the powder paint production line is displayed on the control panel in real time.
On the packaging table, after sampling and a positive conclusion about the quality of the finished product, the tying of a polyethylene bag-liner, packaging of containers and its marking are performed.
Product packaging according to GOST 9980.3-86 can be made in different kinds consumer or transport packaging. For powder paint, taking into account the special requirements for transportation and storage conditions, the so-called combined packaging is currently the most widely used. It consists of a box (box) of a fixed size (for packing PCs of 20 kg), made of 5-layer corrugated cardboard, and a polyethylene bag-liner. Each of the parts of the container is designed for specific purposes and performs its function: the box is lightweight, easy to carry, protects against mechanical and atmospheric influences, including direct sun rays; liner - mechanically strong storage of paint, hermetically protects from adverse weather conditions. The combination of multilayer corrugated cardboard and polyethylene creates a kind of air barrier against extreme (especially elevated > 25ºС) temperatures. The packaging operation is completed by tying a plastic bag - liner with a plastic clamp and tying the top of the box with adhesive tape.
Then proceed to the labeling of the packaging. According to GOST 9980.4-2004 "marking: information applied by the manufacturer directly to containers, labels or labels."
A label with the following information is firmly attached to each packaged unit of production without distortions and wrinkles:
- name of the manufacturer and its legal address;
- product name and color;
- net and gross weight;
- name of the technical document for the product;
- the main consumer properties or characteristics of the product;
- expiration date or warranty period of the product;
- purpose and method of application;
- lot number and bar code symbol.
On the cardboard box additionally, in accordance with GOST 19433, danger signs and transport markings are applied in accordance with GOST 14192 - handling signs: “Protect from moisture”, “Top”, “Protect from sunlight”.
When marking is applied directly to the package, the color of the marking must be contrasting with the color of the package.
Packed and labeled products are formed into a transport package: the boxes are placed on a pallet (pallet) with the label on the outside and tied with a packaging film. Transport packages of finished products are transferred to the warehouse for storage and shipment to the user.
Storage and transportation of products is carried out in accordance with GOST 9980.5-86 in compliance with the manufacturer's specifications. As well as general rules transportation and storage of powder paint has a number of features that you should pay attention to.
During transport, due to vibration and shaking, some compaction of the paint in the package may occur. But the sign of caking is not yet a paint defect. It can be eliminated fairly quickly and simply by sifting, shaking or fluidization.
It is much more important to know if chemical curing processes have taken place. This phenomenon can occur when the material has been exposed to a temperature above the allowable limit specified in the manufacturer's specifications and on the PC packaging label. Chemical transformations of the material make it unusable. Chemical reactions under the influence of elevated temperatures are especially susceptible to powder paints of fast or low-temperature curing. As a result of chemical aging, not only a decrease in fluidity at the melting stage is observed, but also solidification in particles without complete sintering of the powder. Therefore, it is necessary to observe certain conditions during the transportation and storage of paints. For the transport of certain types of highly reactive powder materials, it is sometimes necessary to use vehicles with refrigeration equipment. Most paints, however, do not require special conditions transportation and storage.
A material that is known for its storage sensitivity should be tested prior to industrial use. It should be applied to an appropriate substrate and cured to test film coating performance. Acceptable results from such testing will give confidence that such a material is fit for the job and will form coatings with good performance.
Therefore, it is important to store the material so that it retains these consumer properties. Some of the reasons that cause changes in the properties of paints during storage:
- moisture absorption from the air (for example, due to an open box);
- various pollution (dirt and dust in the painting area);
- excessive exposure to heat (storage close to heat sources).
Powder material left in a feed hopper or open box overnight can absorb moisture and cause application problems. If the moisture absorption problem occurs frequently, measures must be taken to get rid of excess moisture. This can be done, for example, by fluidizing the powder in an apparatus or feeder with dry air.
The problem is the contamination of paints after opening the package. If the powder is not completely used, the remaining boxes must be resealed. Wrap (tie) plastic bags and tape the corrugated cardboard boxes to make sure that dust, foreign powders and other contaminants do not get into the container and spoil the powder. Do not reuse powder containers to store new products. This may lead to contamination. Do not store powder paints near the coating line or near ovens. Exposure to excessively high temperatures can lead to sintering or chemical aging of paints.
If the conditions of the place of storage of the paint differ from the conditions of the place where the coating was obtained from it, it must be subjected to acclimatization within the area of application of the coating. This is especially necessary when the temperature in the warehouses where the powder is stored is much lower than in the area where the paint is applied. Such heating can prevent moisture from condensing on the powder.
Lumps that may form in the powder from time to time can be easily removed by sifting through a sieve. The practice of sifting all the powder before using it is a good guarantee for the success of the coating equipment.
Loading and unloading of powder must always be done with mechanical storage equipment and personal protective equipment. When poured, the powder easily forms into airborne dust, which can be hazardous if inhaled.
Storage of powder paints in air-powder mixture generators (spraying machines) with plugs installed is allowed for one month at an air temperature of 15-30 degrees and a relative air humidity of not more than 80%.
After the expiration of the warranty period of storage, the PC is subject to verification for compliance with the requirements of specifications every two months. The use of paint is allowed only with positive test results.
According to the GATCHINA PLANT OF POWDER PAINTS
The production of paint and varnish products is in great demand, especially in connection with the growth of the market for building and finishing materials. This article will fully reveal the technology of production of paints and varnishes. The production of paints and varnishes requires a heated room, tap water, standard ventilation, power supply 380/50, 220/50.
You will also need storage facilities for containers, raw materials and finished products.
For dosing paint components during its creation, production and packaging, the following systems are used:
- The unit for filling paint and dosing liquid raw materials is the simplest and most economical system using a rotary manual dispenser
- The pneumatic pump system is the most convenient system to use because it uses a special gun with a non-drip shut-off device and an air pump.
- Pneumatic semi-automatic system is the most rational equipment in terms of quality-price system. It has no wearing parts, it has the ability to rebuild for different viscosity of paintwork materials
- The pneumatic automatic two-channel system is very convenient to use because it has two independent channels and automatic dose cut-off. One channel is used for dispensing paint components, and the other for packaging finished products.
Node for filling paint and supplying liquid raw materials
It is used to automate the operations of filling water-based paints into bucket containers with manual cut-off of the dose, and pumping liquid raw materials for the manufacture of paints and varnishes from a container with raw materials into a bucket container for paint production.
The principle of operation of the system is to supply paint components into containers from a barrel for the manufacture of paint and for packaging finished products thanks to a rotary dispenser.
This system includes:
- rotary dispenser
- trolley - tipper for barrels
- bucket container
Pneumatic pump system
It is used to automate the operations of filling water-based paints into bucket containers with semi-automatic cut-off of the dose, and for pumping liquid raw materials for the manufacture of paints and varnishes from a container with raw materials into a container for paint production.
The principle of operation of the system is to supply paint components into containers from a barrel for the manufacture of paint and for packaging finished products using a pump device.
This system includes:
- packing unit
- pedestal
- bucket container
- pump device
- drip-free ink cut-off device
- tare scales
Pneumatic semi-automatic system for supplying liquid raw materials and packaging paint
It is used to automate the operations of filling water-based paints from a working tank into a bucket container with semi-automatic dose cut-off, and for vacuum pumping of liquid raw materials for the manufacture of paints and varnishes from a container with raw materials through a working tank into a container for creating paint.
The principle of operation of the device: for the manufacture of paint, liquid raw materials are sent under vacuum to the working tank. After that, the liquid raw material, of a measured dose, passes into a container for making paint under the influence of high pressure. This operation is repeated once more until all the liquid products flow into the containers for making paint. In order to pour the finished product into containers, the created paint is sent to the working tank. And already from the working tank, it enters the container under the influence of high pressure, which is created by the pressure regulator.
This system includes:
- Remote Control;
- cabinet;
- working tank;
- scales;
- semi-automatic packing unit.
Pneumatic automatic system for filling paint and other liquids, equipped with an electronic control unit with dose cut-off
The principle of operation of the system is in the supply of paint components from a barrel to a container for the manufacture of paint and for packaging finished products thanks to a pump device.
This system includes:
- cabinet;
- Remote Control;
- working tank;
- automatic packaging unit.
Pneumatic automatic two-channel system
It serves to automate the operations of filling water-based paints from a working tank into a bucket container with automatic dose cut-off, and for vacuum transfer of liquid raw materials for the production of paints and varnishes from a container with raw materials into a container for paint production.
This system includes:
- measuring container
- automatic packing unit
- weighing platform for measuring container
- Desktop
- working tank
- Remote Control
- compressor
The production of paint and varnish products is not only a set of modern equipment, but also high-quality raw materials and starting materials. This should be given special attention in the production of products of this kind.
Hair dye packaging requires the use of opaque film bags with internal metallization and a minimum number of seams. The best option packaging for hair dye - flow-pack, sachet, doypack. Materials for the manufacture of bags are matte and glossy barrier films. The paint in the bags is not exposed to third-party factors, does not lose its chemical properties. Packaging design options - euroslot, fitting, tear-off notch. Storage of paint in such packaging is possible in a horizontal form. Demonstration in showcases is carried out in a vertical position, with the help of special suspensions. Hair dye packaging has special design requirements. The flexo printing technique allows applying images with the most accurate reproduction of color shades, which is the main factor when choosing this product by customers. Professional development of the design of bags is carried out by our specialists at the request of the customer. As additional elements design, you can use partial or complete varnishing of the surface, rounding the corners of the bag, applying holograms. Packing in a package for hair dye occurs both automatically and manually, depending on the type of package and dosage.
To buy a package for hair dye in Moscow and find out about the price of packages and films with a print for hair dye, please fill out the feedback form by clicking on the "ASK A QUESTION" button in the upper or lower right corners of the site, or call +7 495 664 51 31 .
10000 pcs
minimum print run
15 days
printing time, taking into account the finished flexo form
82%
all shipments are printed ahead of schedule
8 colors
maximum number of colors per package
1260 mm
maximum shaft width
Types of hair dye bags
doy pack
(doy pack)
Opportunities:
Zip-lock installation, die-cutting handle installation, euroslot installation, degassing valve installation, corner rounding, notch, demonstration window, partial or full varnishing
Packing type:
vertical
Three-seam
(flow pack)
Composition of the material of hair dye bags:
, Kraft/BOPPmet, Kraft/OPPmet, Kraft/CPPmet
Opportunities:
Packing type:
vertical
With side seams
(side fold)
Composition of the material of hair dye bags:
PET/BOPPmet/PE, PET/BOPPmet, PET/OPPmet, PET/AL/PE, APET/AL/PE, PET/PETmet/PE, PET/PETmet/PVD,PET/CPPmet, OPP/BOPPmet, BOPP/CPPmet, OPP/OPPmet, Kraft/BOPPmet, Kraft/OPPmet, Kraft/CPPmet
Opportunities:
Installation of a degassing valve, demonstration window, partial or full varnishing
Packing type:
vertical
Sachet
(sachet)
Composition of the material of hair dye bags:
PET/BOPPmet/PE, PET/BOPPmet, PET/OPPmet, PET/AL/PE, APET/AL/PE, PET/PETmet/PE, PET/PETmet/PVD, PET/CPPmet, OPP/BOPPmet, BOPP/CPPmet, OPP/OPPmet
Opportunities:
Zip-lock installation, die-cutting handle installation, euroslot installation, degassing valve installation, notching, corner rounding, demonstration window, partial or full varnishing
Packing type:
vertical
stick
(stick)
Composition of the material of hair dye bags:
PET/BOPPmet/PE, PET/BOPPmet, PET/OPPmet, PET/AL/PE, APET/AL/PE, PET/PETmet/PE, PET/PETmet/PVD, PET/CPPmet, OPP/BOPPmet, BOPP/CPPmet, OPP/OPPmet
Opportunities:
Zip-lock installation, die-cutting handle installation, euroslot installation, degassing valve installation, notch, demonstration window, partial or full varnishing
Packing type:
vertical
Vacuum
Composition of the material of hair dye bags:
PET/AL/PE, PET/BOPPmet/PE, PET/OPPmet/PE, PET/CPPmet/PE
Opportunities:
Zip-lock installation, die-cutting handle installation, euroslot installation, degassing valve installation, notch, demonstration window, partial or full varnishing
Packing type:
vertical
Do you have any questions?
1. How is the packaging production process?
The production process begins with the choice of material for future packaging. Next, the material is printed according to the layout. The main type of printing on film or kraft paper is flexo printing (a type of printing using flexo forms and special quick-drying inks). The package is formed after complete drying of the paints and lamination.
2. What is a flexo plate?
Flexo form - a plate that is put on the shaft of flexographic equipment for further transfer of ink to the printed surface, thereby creating an impression.
3. What kinds of package are there and which one is better to choose?
There are several types of packages: doypack, with side folds, three-seam, sachet, stick, vacuum, packing, craft. To select future packaging, several factors should be taken into account: the type of packaged product and its properties, consistency, ways of placing on the counter.
4. Is it possible to do everything on a turnkey basis and what is the production time?
The company's capacities allow us to implement any package on a turnkey basis, from the development unique design layout, ending with packaging and placement of packaging in special show boxes. Material production time - 30 calendar days, shaping and packaging - 10 calendar days.
In this article:
Once forgotten boring walls and ceilings painted regular paint, are inferior to modern wallpaper, stretch ceilings and plasterboard trim. However, despite the current trend, the volume of produced water-based paint (which is often called water-dispersion) continues to grow steadily. Moreover, such production is considered to be cost-effective and cost-effective, since there is simply no fierce competition in this segment of paint and varnish products.
We draw up documents
Water-based paints is a suspension that consists of water, a binder base and pigments. All raw materials are practically harmless to the human body, since there are no harmful fumes. That is why it is not necessary to obtain a certificate of conformity for paint, since water-based paint is not on the list of paint and varnish products that are subject to mandatory certification. A voluntary certificate of conformity (photo certificate) should be issued for water-based paint.
It is issued for any type of paint and varnish products, and it can be obtained from an accredited certification body. Before starting production activities, a novice entrepreneur needs to study regulations regulating the quality of finished products, namely:
- GOST 19214-80 Water-based paints for internal works. Specifications
- GOST 20833-75 Water-based paints for outdoor use. Specifications
We should not forget about the official registration of the business, namely the registration of a legal (or natural) person. To do this, you should decide on the most preferable option, focusing on the minimum tax deductions. For example, it can be an LLC (with a simplified form of taxation) or an individual entrepreneur.
Necessary equipment for the production of water-based paint
The production line will consist of the following equipment:
- dissolver;
- bead mill;
- automatic bottling and packaging line for finished products.
Dissolver- This is a special unit designed for mechanical mixing of all initial components. Thanks to the rapid rotation of the dispersing disc with teeth, a high efficiency of grinding particles is ensured: they collide, mix, crush and dissolve. The dissolver is equipped with a high-speed milling type agitator, and the rotation speed can be adjusted. Thanks to this, it is possible to organize the production process in the most optimal way.
If necessary, for convenience, this equipment can be equipped with a lift (hydraulic or pneumatic).
When using a dissolver, the service life bead mill increases significantly. The main function of the bead mill is the homogenization of all components for the manufacture of future paint. It is characterized by high performance, because several discs provide high-quality processing of raw materials. The bead mill body and sieve are made of durable metal that won't rust or wear out. Grain size can be easily adjusted by changing the size of the shot.
The automatic packaging line consists of the following key mechanisms:
- conveyor belt with cylindrical containers;
- container supply system;
- capping caps;
- warehousing.
Components of water-based paint
The composition of water-based paint often includes about 10-15 components, which in percentage terms is:
- latex dispersion (about 40%);
- pigments and fillers (37%);
- plasticizer (3%);
- functional additives: cellulose ethers, titanium dioxide, etc. (9%);
- fine chalk (11%).
Technology for the production of water-based paint
The technological process for the production of water-dispersion paint is the following algorithm of actions:
- pouring water into the dissolver;
- turning on the unit at minimum speed;
- loading the remaining components in a certain sequence (fillers and pigments);
- addition of dry components (titanium dioxide and chalk);
- dispersion of the solution for a certain period of time;
- filtration of the finished product;
- packaging of paint in consumer containers.
During the dispersion process, liquid and solid bodies are finely ground. To increase productivity, bead mills are used, the agitator of which brings the paint composition to standard characteristics.
At the final stage, the finished paint is passed through mesh filters and poured into containers. It should be noted that the entire cycle of work on the manufacture of water-based paint should take place at a temperature environment not lower than +5 °C.
Business plan for organizing the production of water-based paint
Production infrastructure requirements:
- The area of the production workshop is about 80 m 2 .
- Temperature regime– not lower than +5 °C.
- Availability of necessary engineering and technical communications.
Process line cost:
- dissolver - 200,000 rubles;
- bead mill - 250,000 rubles;
- electronic scales - 6,000 rubles;
- hydraulic trolley - 7,000 rubles;
Total: 463,000 rubles.
We will conduct a detailed raw material analysis to establish the production process.
For the production of 10 tons of finished products, the following components are needed:
- latex dispersion (65,000 rubles);
- defoamer (7,000 rubles);
- calcium carbonate (5,000 rubles);
- other additional materials (coalescent, thickener, titanium dioxide, etc. - 28,000 rubles);
- chalk (12,000 rubles);
- labels (6,000 rubles).
Total: 123,000 rubles.
For a year, this enterprise with the declared production capacity is capable of producing up to 120,000 kg. water-based paint. The annual cost of purchasing raw materials will be 1,476,000 rubles.
The production department staff will consist of the following employees:
- head of production 15,000 rubles;
- worker 8,000 rubles.
Total: 23,000 rubles.
Annual payroll - 276,000 rubles.
Calculate the cost of 1 kg. water-based paint: 123,000 rubles / 10,000 kg = 12.3 rubles.
The production capacity of the equipment is 10,000 kg per month.
Production monthly costs are:
- rent of industrial premises: 10,000 rubles;
- depreciation of the main equipment: 3,000 rubles;
- wage fund for employees: 23,000 rubles;
- utility bills: 5,000 rubles.
Thus, the production costs per month (22 working days) are 41,000 rubles, for the year, respectively - 492,000 rubles.
We evaluate the economic efficiency of the project.
Annual cost\u003d raw material cost + production costs \u003d 1,476,000 rubles. + 492,000 rubles = 1,968,000 rubles / year.
wholesale paint price is 30 rubles / kg., and the monthly income, subject to full implementation, will be 300,000 rubles, the annual income will be 3,600,000 rubles.
Annual profit: RUB 3,600,000 - 1,968,000 rubles. = 1,632,000 rubles.
Net profit(minus the cost of equipment and payroll) = 1,632,000 rubles. - 463,000 rubles. - 276,000 rubles = 893,000 rubles.
Of course, in the first year of operation of your enterprises, the amount of net profit will be significantly underestimated due to a one-time purchase production line. In the future, it will be possible to gradually increase production volumes, if there is a corresponding demand.
We establish sales channels
The main indicator of product recognition should be its quality and affordable price (at first). Thus, you can establish yourself as a conscientious manufacturer of high-quality water-dispersion paint, which is in no way inferior to expensive imported analogues. The use of imported raw materials will achieve a similar result. Exceptions may be those fillers that are in no way inferior to foreign ones, but are much cheaper.
An indisputable advantage in work can be the prompt execution of large volume orders - about 2 days. Therefore, soon the profit will cover all costs and production will become economically profitable.
The main sales channels are to establish cooperation with hardware stores, supermarkets. It is also possible to conclude contracts with construction organizations that provide services for the repair of apartments, offices and private houses, carry out restoration work, etc. In the market, it will not be superfluous to open a retail outlet for the sale of paint, or even a company store with products. The cumulative system of discounts, various bonuses and promotional offers will help increase sales.
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